System Integration Specialists
Bespoke system integration solutions combining automation, robotics, and vision systems to deliver high-performance production environments.
Bespoke System Integration for Automated Manufacturing
Curtis Assemble & Test Ltd are system integration specialists, delivering bespoke automated solutions that combine proprietary equipment, robotics, and control technologies into high-performance production systems. Our integration expertise enables manufacturers to automate complex processes while maintaining reliability, accuracy, and long-term performance.
From standalone automation cells to fully integrated production lines, CAT designs systems tailored to the specific requirements of each application. By understanding the process, component flow, and performance criteria, we deliver solutions that improve efficiency, consistency, and control across manufacturing environments.
Every automation project is unique. CAT engineers work closely with customers to develop bespoke system integration solutions tailored to exact performance, compliance, and long-term reliability requirements. This collaborative approach ensures each system is built around the process, the product, and the future needs of the business.
Modular Automation for Scalable Production
Our system integration approach is built around modular automation principles. By using proven building blocks such as linear slides, pick-and-place units, robotic handling, and inspection stations, we create flexible systems that can be configured to suit both current and future production needs.
This modular design philosophy reduces development time, simplifies maintenance, and allows systems to be expanded or upgraded as requirements change. Manufacturers benefit from scalable automation solutions that adapt to evolving processes without the need for complete system redesign.
Integrated Robotics, Vision & Process Control
Robotics and vision inspection play a central role in CAT’s integrated systems, enabling precise part handling, orientation, and verification throughout the production process. Vision systems provide real-time feedback for quality control, traceability, and process validation, while robotic handling ensures consistent, repeatable movement of components.
All integrated systems are supported by robust PLC and HMI control, providing operators with clear visibility of system performance and process status. This integrated control approach improves reliability, reduces manual intervention, and ensures safe, efficient operation in demanding manufacturing environments.
SYSTEM INTEGRATION CAPABILITIES
⚙️ Modular system architecture using proven, interchangeable automation building blocks
⚙️ Flexible system design that reduces development time and simplifies long-term maintenance
⚙️ Robotic handling and automation to improve cycle times, accuracy, and repeatability
⚙️ Vision inspection integration for orientation, verification, quality control, and traceability
⚙️ Reduced manual intervention through fully automated process integration
⚙️ Full PLC and HMI control for centralised system operation and monitoring
⚙️ Data acquisition and process feedback to support quality monitoring and continuous optimisation
⚙️ Safety-focused system design including guarding, interlocks, and compliance measures
⚙️ Scalable system designs allowing future upgrades, enhancements, and technology integration
⚙️ Integration into existing equipment or delivery of complete turnkey automation systems
Each integrated system is engineered to deliver reliable performance, improved productivity, and long-term flexibility within demanding manufacturing environments.
COMMON APPLICATIONS
System integration is used wherever multiple processes, machines, and technologies must operate together as a single, reliable production system. Typical applications include:
Automated
Production Cells
Integrated automation cells combining handling, processing, and inspection to deliver repeatable, self-contained production solutions.
Robotic Handling &
Pick-and-Place Systems
System integration of robotic handling and pick-and-place units to automate part transfer, orientation, and positioning between processes.
Vision-Guided
Automation
Integration of vision inspection systems to support part orientation, verification, quality checks, and traceability within automated processes.
Multi-Process
Manufacturing Lines
Integration of multiple manufacturing processes into a single, coordinated production line with centralised control and monitoring.
Upgrades & Automation
of Existing Equipment
Retrofitting and integrating automation, robotics, and control systems into existing machinery to improve performance and extend asset life.
End-of-Line &
Quality Assurance Systems
Integrated end-of-line systems combining handling, inspection, and data capture to ensure every component meets defined quality criteria.
Industries We Support
- Automotive – integrated production cells for assembly, robotic handling, inspection, leak testing, and end-of-line validation of high-volume components.
- Medical Devices – clean, repeatable automated processes for assembly, inspection, data capture, and regulated production environments.
- General Manufacturing – bespoke turnkey automation solutions that improve throughput, consistency, labour efficiency, and production flexibility.
- Aerospace – precision automation systems for traceable manufacturing, vision verification, testing, and handling of safety-critical parts.
- Electronics – automated handling, vision inspection, traceability, and testing of sensitive components and assemblies.
- Defence & Advanced Engineering – robust integrated systems combining robotics, controls, and inspection for complex, high-specification applications.
WHAT WE CAN DELIVER
Bespoke system integration solutions tailored to your manufacturing process
Modular automation systems built from proven, interchangeable components
Integration of robotics, pick-and-place units, linear slides, and material handling
Vision inspection integration for orientation, verification, and quality control
Full PLC, HMI, and software control for centralised system operation
Data acquisition and process monitoring to support quality and optimisation
Automation upgrades and retrofits for existing equipment
Complete turnkey delivery, from design and build to commissioning and validation
Looking for a system integration partner to automate and streamline your production process?
Our engineers will help define the right integrated solution to meet your performance, productivity, and scalability requirements.
TRUSTED INTEGRATION PARTNER FOR LEADING TECHNOLOGY BRANDS
Experience integrating world-leading automation, joining, sensing, and machine vision technologies into high-performance production systems.
Talk to our engineering team, we’ll help define the right system integration solution for your production environment.
Why Choose CAT?
☑️ Bespoke Integration Solutions
Each system is engineered around your process, equipment, and performance requirements.
☑️ Modular, Scalable Design
Proven modular architectures reduce development time and allow systems to evolve as production needs change.
☑️ Multi-Discipline Engineering Expertise
Extensive experience integrating mechanical, electrical, control, and software systems into cohesive automation solutions.
☑️ Robotics & Vision Integration
Robotic handling and vision inspection seamlessly combined to improve accuracy, repeatability, and process control.
☑️ Productivity-Focused Automation
Integrated systems designed to improve cycle times, consistency, and overall manufacturing efficiency.
☑️ Trusted Automation Partner
Over 50 years of experience delivering reliable system integration solutions across demanding manufacturing environments.
Real-World Performance, Real-World Trust
Looking for a trusted partner to deliver your system integration project?
Our engineers will design and deliver a bespoke automation solution tailored to your production and performance requirements.