Automated Gauging & Measurement Systems
Automated gauging and measurement systems engineered for reliable, repeatable, and traceable quality assurance across demanding production environments.
Automated Gauging & Measurement Systems
Curtis Assemble & Test Ltd (CAT) design and integrate automated gauging and measurement systems for high-precision production environments. Whether measuring sample batches for statistical control or inspecting every part in-line, our solutions deliver reliable, repeatable, and traceable dimensional results.
With extensive experience in industrial metrology, CAT combine laser, air, contact, and vision technologies with bespoke automation to ensure tolerance compliance across demanding industries including automotive, aerospace, defence, medical, and high-volume manufacturing.
Automated gauging removes variability, reduces human error, and provides the traceable data required for quality assurance, compliance, and continuous improvement.
Modular Gauging for Scalable Production
CAT gauging systems are engineered to suit a wide range of production scenarios, from standalone inspection cells to fully automated in-line measurement stations. Modular architectures make it possible to scale throughput, introduce multi-part configurations, or integrate measurement functions into existing machinery.
Key performance benefits include:
Consistent measurement accuracy part-to-part
Improved cycle times compared to manual inspection
Reduced scrap and rework through early defect detection
Digital data capture for analysis, SPC, and full traceability
Support for automated pass/fail decisions with downstream actuation
This approach allows manufacturers to maintain strict dimensional control, even under fast-paced production conditions and demanding tolerance requirements.
Integrated Technologies for Precision Control
CAT apply world-class gauging technologies to match component geometry, tolerance bands, and production requirements. Systems can incorporate:
Laser micrometers for high-accuracy, non-contact dimensional inspection
Air gauging for complex bore measurement and internal diameter control
Contact probes for tactile, micron-level precision
Optical vision systems for feature inspection, surface checks, and part verification
Specialist sensors from industry-leading manufacturers such as Mitutoyo, Marposs, Keyence, and Micro-Epsilon
By selecting the correct metrology approach for each application, CAT ensure measurement confidence, reduced variability, and compliance with international quality standards.
Automated Gauging & Measurement Capabilities
⚙️ Multi-Technology Measurement Integration — Systems configured using laser, air, contact, and vision technologies to suit component geometry and tolerance requirements
⚙️ Laser Micrometry — Non-contact, high-precision external dimension measurement with micron-level accuracy
⚙️ Air Gauging for Bores — Internal diameter and complex bore measurements with high repeatability
⚙️ Contact & Tactile Probing — Precision probing for surface features, diameters, and tight tolerance elements
⚙️ Optical & Vision-Based Inspection — Feature verification, presence/absence checks, orientation analysis, and surface evaluation
⚙️ Specialist Metrology Sensors — Integration of industry-leading technologies including Mitutoyo, Marposs, Keyence, and Micro-Epsilon
⚙️ Dimensional & Tolerance Verification — Measurement of diameters, lengths, widths, heights, profiles, and critical dimensions
⚙️ Data Capture & Traceability — Digital measurement data recorded for SPC, audit trails, and compliance reporting
⚙️ Automated Pass/Fail Decisioning — Gauging outputs linked to sorting, signalling, and downstream actuation
⚙️ Standalone or In-Line Configurations — Suitable for sampling, standalone gauging stations, or continuous in-line production inspection
⚙️ Robotics & Automated Handling — Load/unload integration for high-volume manufacturing and consistent cycle times
⚙️ Compliance with Tight Tolerances & OEM Standards — Supports demanding dimensional quality requirements for automotive, aerospace, defence, and precision engineering
Automated gauging and measurement systems are used wherever dimensional accuracy, tolerance verification, and traceability are critical to product performance and compliance.
They support prototype development, validation, and high-volume production environments where consistency cannot be compromised.
COMMON APPLICATIONS
Automated gauging and measurement systems are used wherever dimensional accuracy, tolerance verification, and traceability are critical to performance, compliance, and quality assurance. Typical applications include:
Dimensional Verification
of Precision Components
Verifies critical dimensions, diameters, and profiles on precision components to ensure compliance with customer drawings and tolerance bands.
In-Line
Production Measurement
Measures every component in-line to support automated decisioning, traceability, and high-volume production throughput.
Prototype & Development
Measurement
Supports prototype and development work where measurement feedback is required to refine designs, tolerances, or manufacturing processes.
Statistical Process Control
(SPC)
Sampling
Sample-based measurement for SPC, quality monitoring, and early detection of dimensional drift in production environments.
Pass/Fail &
Sorting
Operations
Automated part segregation based on tolerance compliance, enabling downstream sorting, routing, or rejection processes.
Aerospace, Automotive & Medical Component Measurement
Supports industries with tight tolerance requirements and stringent traceability demands, including aerospace, automotive, defence, and medical.
Industries We Support
- Automotive – automated gauging, dimensional inspection, and validation of injectors, filters, connectors, housings, and safety-critical components.
- Medical & Electronics – micron-accurate gauging, validation, and quality inspection for sensitive components and miniature assemblies.
- Aerospace - precision measurement and tolerance verification of lightweight, high-strength, and complex aerospace components.
- Hydraulics & Pneumatics – inspection of seals, valves, bores, threads, manifolds, and housings requiring repeatable measurement accuracy.
WHAT WE CAN DELIVER
• Bespoke automated gauging and measurement systems tailored to component geometry and tolerance requirements
• Standalone gauging stations for sampling, SPC, or prototype development
• In-line automated gauging for 100% part measurement and pass/fail decisioning
• Multi-sensor integration combining laser, air, tactile, vision, and specialist technologies
• Digital data capture for traceability, SPC analysis, and audit reporting
• Robotic and automated handling for consistent loading, orientation, and cycle times
• Integration with existing machines, production lines, and quality workflows
• Custom fixtures, tooling, and part interfaces for reliable repeatability
• Compliance with OEM dimensional quality requirements and validation protocols
• Full in-house build, commissioning, testing, and validation at CAT
• On-site installation, operator training, documentation, and support
LOOKING FOR AUTOMATED GAUGING OR MEASUREMENT SOLUTIONS?
Our engineers can advise on the right gauging technologies, measurement strategies, and system configurations for your components and production environment.
Talk to our engineering team today and we’ll help define the right gauging solution for your application.
Why Choose CAT?
☑️ Reliable compliance with international quality standards.
☑️ Proven expertise in automated gauging, metrology, and dimensional verification
☑️ Integration of world-class laser, air, tactile, and vision measurement technologies
☑️ Bespoke systems engineered to meet strict tolerance and traceability requirements
☑️ Suitable for prototype development, sampling, SPC, and high-volume production
☑️ Seamless integration into new or existing machines and production lines
☑️ Full in-house design, build, commissioning, and validation
☑️ Comprehensive handover with training, documentation, and long-term support
Real-World Performance, Real-World Trust
READY TO DISCUSS YOUR GAUGING & MEASUREMENT REQUIREMENTS?
Our team can help define the right measurement technologies, throughput strategy, and system architecture for your components and production environment.