Automation, Testing & Assembly Systems
Video Showcase
Real-world demonstrations of automated manufacturing, testing, and assembly solutions designed and built by Curtis Assemble & Test Ltd. Showcasing advanced engineering across demanding industries and applications.
Engineering Video Showcase
Real-world demonstrations of CAT’s automated manufacturing, testing, and assembly systems in operation, engineered for demanding industries and precision applications.
Showcasing bespoke automation, data-driven testing solutions, controlled processes, and integrated motion systems designed and built by Curtis Assemble & Test Ltd.
Curtis Assemble & Test Ltd (CAT) design, build, and integrate bespoke automation systems for high-performance manufacturing environments. This video showcase highlights a selection of automated assembly, precision testing, motion control, and custom machinery projects delivered for global customers across the automotive, aerospace, defence, consumer goods, and precision engineering sectors.
Each machine is engineered in-house by CAT’s mechanical, electrical, pneumatic, hydraulic, and software specialists, ensuring robust performance, repeatable quality, and full compliance with customer-specific production and validation requirements.
Want to discuss how CAT can deliver a bespoke automation solution for your application?
Automated Lapping Machine — Video Demonstration
A fully automated lapping system engineered for controlled removal of material, precision surface finishing, and repeatable part geometry. Integrated motion control, pressure regulation, and vision/measurement systems ensure consistent surface characteristics across demanding production batches.
Industries / Applications:
Automotive · Aerospace · Precision Engineering · Fuel Systems · Valve & Seal Components
Capabilities Demonstrated:
Controlled surface finishing
Precision measurement feedback
Automated motion & pressure profiles
High repeatability for production-scale quality
Bespoke tooling & part-specific fixtures
Automated Lapping Machine
Key Takeaways
• Demonstrates micron-level material removal and surface finishing
• Integrates motion control, pressure regulation, and measurement feedback
• Suitable for aerospace, precision engineering, and sealing components
• Achieves repeatable surface quality through automated control profiles
GDI Pump Flushing Machine — Video Case Study
GDI Pump Flushing Machine
Key Takeaways
• Delivers particulate removal and cleanliness validation for GDI pumps
• Combines fluid flushing, air purge, and automated monitoring
• Supports end-of-line testing and compliance environments
• Designed for high-throughput production with consistent cleanliness results
Automated flushing system designed to achieve stringent cleanliness standards for GDI pumps. The machine combines fluid circulation, particulate flushing, cleanliness monitoring, and process validation to ensure compliance with industry specifications.
Industries / Applications:
Automotive · Fuel Injection · Aerospace Components · Cleanliness Validation · End-of-Line Testing
Capabilities Demonstrated:
Fluid flushing & particulate removal
Cleanliness validation & sample inspection
Dual-circuit & multi-stage flushing processes
Data capture & traceability
Fully integrated HMI control interface
GDI Pump Flushing Machine — Video Case Study
Automated flushing system designed to achieve stringent cleanliness standards for GDI pumps. The machine combines fluid circulation, particulate flushing, cleanliness monitoring, and process validation to ensure compliance with industry specifications.
Industries / Applications:
Automotive · Fuel Injection · Aerospace Components · Cleanliness Validation · End-of-Line Testing
Capabilities Demonstrated:
Fluid flushing & particulate removal
Cleanliness validation & sample inspection
Dual-circuit & multi-stage flushing processes
Data capture & traceability
Fully integrated HMI control interface
GDI Pump Flushing Machine
Key Takeaways
• Delivers particulate removal and cleanliness validation for GDI pumps
• Combines fluid flushing, air purge, and automated monitoring
• Supports end-of-line testing and compliance environments
• Designed for high-throughput production with consistent cleanliness results
Cylindrical Bolted Assembly Measurement & Bolt Check
Automation Video
Automated gauging and validation system for cylindrical bolted components. This machine performs bolt presence, alignment, torque, and dimensional checks to ensure compliance with strict assembly tolerances and quality criteria.
Industries / Applications:
Aerospace · Automotive · Defence · Precision Engineering · Complex Assemblies
Capabilities Demonstrated:
Automated gauging & validation
Dimensional measurement
Bolt inspection & compliance check
Data acquisition & results logging
Operator interface for part management
Cylindrical Bolted Assembly Measurement & Bolt Check
Key Takeaways
• Performs automated dimensional measurement, bolt validation, and torque checks
• Ensures compliance with strict aerospace and precision engineering tolerances
• Reduces manual inspection variability and rework risk
• Suitable for complex components requiring multi-feature validation
Injector Control Valve Semi-Auto Armature Press — Precision Assembly Video
Injector Control Valve Semi-Auto Armature Press
Key Takeaways
• Demonstrates precision armature pressing for fuel injector components
• Utilizes force and displacement monitoring for closed-loop control
• Enables repeatable assembly for safety-critical automotive parts
• Integrates with bespoke tooling and semi-automated handling systems
Semi-automated pressing station designed for precision assembly of fuel injector armature components. Force and displacement monitoring provide closed-loop control and traceability throughout the joining process.
Industries / Applications:
Automotive · Fuel Systems · Engine Systems · Precision Assembly · Hydraulic/Pneumatic Systems
Capabilities Demonstrated:
Precision pressing & joining
Force/displacement monitoring
Bespoke tooling & jigs
Operator-assisted assembly
Traceable data for validation
Injector Control Valve Semi-Auto Armature Press — Precision Assembly Video
Semi-automated pressing station designed for precision assembly of fuel injector armature components. Force and displacement monitoring provide closed-loop control and traceability throughout the joining process.
Industries / Applications:
Automotive · Fuel Systems · Engine Systems · Precision Assembly · Hydraulic/Pneumatic Systems
Capabilities Demonstrated:
Precision pressing & joining
Force/displacement monitoring
Bespoke tooling & jigs
Operator-assisted assembly
Traceable data for validation
Injector Control Valve Semi-Auto Armature Press
Key Takeaways
• Demonstrates precision armature pressing for fuel injector components
• Utilizes force and displacement monitoring for closed-loop control
• Enables repeatable assembly for safety-critical automotive parts
• Integrates with bespoke tooling and semi-automated handling systems
Baby Bottle Teat Test Machine — Functional Testing Video
Automated test machine designed to simulate real-world usage conditions for baby bottle teats. The system applies controlled force, displacement, and cycling routines to validate durability and performance to consumer product test specifications.
Industries / Applications:
Consumer Goods · Medical Devices · Plastics & Elastomers · R&D Validation · Compliance Testing
Capabilities Demonstrated:
Functional product testing
Force & displacement measurement
Cyclic loading & durability testing
Controlled test environment
Traceable data capture & reporting
Baby Bottle Teat Test Machine
Key Takeaways
• Simulates real-world consumer usage with multi-axis functional testing
• Measures durability, compliance, and tearing characteristics
• Reduces test subjectivity and speeds product validation cycles
• Supports consumer goods safety and performance testing standards
Ready to Discuss a Bespoke Automation or Testing Requirement?
Our engineers can help define the right system for your production, testing, or validation needs.